Project Manager - High-Pressure Die Casting (HPDC) Job at ALTEN Technology USA, Kokomo, IN

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  • ALTEN Technology USA
  • Kokomo, IN

Job Description

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.

ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.

When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

For a quicker response, send your resume to Leo.Stephen@alten.com or apply directly on LinkedIn! 🚀

Multiple Opening !!

Job Description :

The Project Manager – HPDC is responsible for leading and optimizing high-pressure die casting (HPDC) processes in the automotive manufacturing industry . This role involves managing resources, improving production efficiency, ensuring quality standards, and overseeing new vehicle model launches . The Project Manager will drive continuous improvement initiatives, manage budgets, and lead cross-functional teams to enhance overall operational performance in die-cast component production .

Key Responsibilities:

  • Lead and manage engineering teams to achieve continuous improvement goals in HPDC operations.
  • Oversee the implementation of new vehicle model launches and capacity expansions .
  • Develop and maintain project schedules, budgets, and forecasts , ensuring alignment with production targets.
  • Provide cost estimates and feasibility studies for new and retooling projects.
  • Collaborate with suppliers and engineering teams to optimize die casting processes and tooling .
  • Utilize advanced manufacturing tools and statistical methods to enhance production efficiency and reduce defects.
  • Ensure HPDC lines and processes meet automotive industry standards and PPAP requirements at 70% OPE .
  • Lead Kaizen and lean manufacturing projects to improve quality, reduce cycle times, and optimize production.
  • Present project updates and technical reports to senior management.
  • Train and mentor engineers in problem-solving methodologies and HPDC best practices .
  • Provide technical troubleshooting and support to improve overall equipment effectiveness (OEE).
  • Maintain and update technical documentation related to HPDC processes, including:
  • Tooling and operation sheets
  • Machine and die design drawings
  • PFMEAs and control plans
  • One-point lessons (OPLs) and emergency work orders (EWOs)
  • Software backup programs
  • Manage spare parts inventory and ensure critical tooling availability .

Qualifications:

  • Bachelor’s degree in Engineering (Mechanical, Industrial, or related field).
  • 5-10 years of experience in high-pressure die casting (HPDC) within the automotive industry .
  • Strong knowledge of die design, tooling, and casting techniques for aluminum/magnesium components .
  • Experience with CAD software and casting simulation tools .
  • Proven expertise in automotive manufacturing standards (IATF 16949, PPAP, APQP, and GD&T) .
  • Strong analytical and problem-solving skills , with experience in process optimization and defect reduction .
  • Excellent project management skills , including budgeting, scheduling, and cross-functional coordination .
  • Proficiency in Microsoft Office Suite (Excel, Word, PowerPoint, Outlook) .
  • Ability to travel 20-40% as needed.

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

Please beware of job seeker scams and see this on our careers page for more information about our recruiting process.

Job Tags

Full time,

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